Home > Product > Gear Shaping Cutter/Master Gear/Spline Gauge/Electrode/Electroforming Master
Gear Shaping Cutter / Pinion Cutter
  Shaper Cutters are made based on our accurate gear manufacturing technologies, and accuracies are guaranteed by our advanced measuring machines. They are great for manufacturing gears with internal toothed or gears which cannot be obtained/made by Hob cutters.
<< Characteristics >>
1. Gear Shaper Cutters with or without Topping are available.
2, When using a Topping/Semi-Topping type, you can easily control the tooth thickness deviation by means of measuring O/D of the work piece. Also, topping cutter will result with no burring on to the gear tooth top corner, so trouble free performances of gears can be obtained. Therefore, this will reduce your manufacturing costs.
3. Re-sharpening is easy for regaining its original accuracy.
4. There will be smaller amount of polygonal tooth form deviation on the gears compare with the gear made by Hobs; result in sooth gear rolling.
<< Production Range >>
 Module 2.0 or less
 Dimension: Please inquire us for detail
<< Material >>
  HSS, Powder Metal and Solid Carbide available. For other materials and coating, please contact us for detail.
  Master Gear (Spur and Helical)
  Master Gear is an essential standard element for fine pitch gear meshing test.
<< Standard dimensions >>
 50mm Outdia x 10mm bore x 8mm width
 50mm Outdia x 12.7mm bore x 8mm width
<< Standard Quality >>
 Tooth-to-tooth radial composite deviation 0.0025mmMAX
 Total Radial Composite Deviation 0.0050mmMAX.
<< Production Range >>
 Module 0.15 - 1.25 (JIS Class M00 : Module 0.4 - 1.5)
  Please inquire us for special dimension or quality (such as JIS M00 or M0)
Detail >>
Spline Gauges
  Spline Joint methods for driving axis are generally used on the field of automobiles, aerospace industries, and so on. Because of the main function of this joint are composed with male and female splines meeting with smooth intermeshing slide, the accuracies of tooth pitch, tooth form, and many other must be controlled precisely. The most stable and easy method for this purpose is utilizing the Spline Gauges, of male and female.
<< Type of Gauges >>
 Go, No-Go Plug Gauge
 Go, No-Go Ring Gauge
 Taper Master for Ring Gauge
<< Accuracy Standard for Gauges(Ogasawara Standard)>>
Test Items
Class
A
B
C
Total cumulative pitch deviation
5
8
10
Runout
5
8
10
Profile deviation
5
8
10
<< Production Range>>
 Module 2.0 or less
<< Material >>
 Alloy Tool Steel HRc 58 - 63
  Gear Molding Cavity
  We provide High Precision Gear Cavity for your high quality demand of injection molded gear.
<< Characteristics >>
1. Smooth finish on face will result with longer tool life.
2. Gear Cavities with modified and special profiles are also available with high precision.
3. Cavities are made of alloy tool steel and have hardness of HRc 58 - 63.
<< Availability >>
 Module 2.0 or less
Electrodes and electroforming masters.
  High precision electrodes and electroforming masters are available from Ogasawara. They are based on our production techniques of gear cutting tools and high precision gears, and designed and manufactured on the basis of Ogasawara’s unique theory and technology.
<< Availability >>
Gears. Worm Gears. Worms. Face Gears.
<< Production Range>>
Module 2.0 or less.